• +91 7767921155
  • support@transcendteknologies.com
pm-1
pm-2
pm-3
pm-4
pm-5
pm-6
previous arrow
next arrow

PREVENTIVE MAINTENANCE

EVERYONE WOULD AGREE THAT PREVENTIVE MAINTENANCE IS THE BEST FORMULA FOR KEEPING YOUR MACHINE & PLANT OPERATIONAL 24 HOURS / DAY AND EXTEND THE LIFE OF YOUR INVESTMENT.

JUSTIFICATION FOR PREVENTIVE MAINTENANCE PROGRAM

Assures correct preventive maintenance schedules are performed by qualified trained personnel to avoid premature mechanical and/or electrical failure.

Current control and PLC software backups to ensure quick software restore of programs and system software in case of a catastrophic control component failure or inadvertent deletion of data.

Assurance of installation of correct recommended lubricants and parts.
Decrease of machine down time and loss of production due to undetected problems. The system will be inspected and tested for weakens parts, which would normally not be detected until a down condition occurs. Service and parts can be scheduled so as not to interfere with normal production.

Preventive Maintenance may be scheduled up to 12 months ahead of time guaranteeing times and rates.

CONTROL & POWER OFTEN NEED MAINTENANCE?

Control Panel maintenance should be an integral part of your overall maintenance plan. While manufacturer specs differ, preventive maintenance is recommended by the manufacturer after 10,000 hours of use or one calendar year — whichever is earlier. however, that basic industrial automation maintenance should occur more frequently, as often as daily checks for sensor surface cleaning and visual checks.

WHAT WILL HAPPEN IF SYSTEM DON’T GET SERVICED?

Without maintenance, issues may quickly arise. These include:

  • Improper functioning, whether due to dirty sensors and optics, fluid leaks, or other problems
  • Part defects
  • Slower production speeds
  • Reduced component and equipment life span

DO I REALLY NEED A MAINTENANCE PLAN?

Yes. Maintenance plan are not only important to the quality of the finished product; they are critical to productivity. Poorly maintained Machine may take longer to carry out operations, or may lead to rework or increased part rejections. More importantly, maintenance can extend the life of your equipment exponentially, helping you see a strong return on your investment, both in equipment and maintenance.

COMMON PROBLEMS DETECTED DURING PREVENTIVE MAINTAINTENANCE

  • Damaged seals and grease leaks
  • Incomplete backups of programs and system software
  • Dirty and inoperable cooling fans
  • Loose, damaged and dirty connections
  • Frozen over travel switches
  • Loose mechanical hardware
  • Damaged or brittle cables
  • Slipping axis brakes
  • Damaged teach pendants
  • Faulty switches
  • Limit switches found out of adjustment
  • Inoperable safety e-stops
  • Axis vibration from mechanical or electrical mal adjustment
  • Repeatability problems due to mechanical backlash
  • Leaky air lines
  • Worn grippers and cylinders

PREVENTIVE MAINTAINTENANCE CHECKS

  • Back Up System Variables
  • Back Up Programs
  • Back Up Operating System
  • Check for Proper Operation of E-Stop Circuit
  • Check Tightness of Control Screws and Connectors
  • Clean Controller
  • Check Incoming Power
  • Check Internal Control Voltages
  • Clean Cooling Fans and Confirm Proper Operation
  • Check The Terminal Connection Cables and Teach Pendant Cable for Damage
  • Check Mechanical Hardware for Looseness
  • Clean Connection Cable Connectors
  • Check All Cables for Looseness
  • Check for Oil/Grease Leaks

TRANSCEND COMMITMENT

The Preventive Maintenance includes completion of all the preventive maintenance procedures found in the proper Preventive Maintenance Schedules. This will be accomplished by Certified Service Engineers properly equipped with Tools and documentation.

Regd.Office :
Radhika Royale. F-104, Baranganimala,
DSK Vishwa Road, Chavan Baug,
Dhayari – Nanded Road. Dhayari – Nanded Road.
Dhayari Gaon.
Pune. 411 041

Works :
Shop No.5. Sharda Sankul, Near Suryaganga Society.
Dhareshwar Temple Road. Dhayari Gaon.
Pune. 411 041

Get In Touch

Thank you for your interest in Transcend Teknologies. Please let us know if you have a question, want to leave a comment, or would like further information about our services

By completing the following form, your request will be forwarded to the appropriate, Our sales person for follow-up with you.